

| Conductivity/Capacitive-Level Sensors ^ | |||||
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Conductivity and capacitive level sensors serve as a continuous
and point-level sensors by measuring the impedance between two electrodes
immersed in the liquid or between one electrode and the electroconductive tank's
wall. ![]() Capacitive level sensors with two (a) or one (b) electrodes. L = level, Z = impedance, 1 = tank, 2 = liquid, 3 and 4 = electrodes.
In a float-type level sensor the buoyancy force
holds the float on the surface of the liquid. The float carries a member having
a magnetic coupling with a transduction element (coil, magnetic reed, or
Hall-effect switch), that is mounted on the outside wall of the tank and can be
actuated by the proximity of the float. In some designs, the float mechanically
links the switching mechanism through the sealing in the wall (e.g., bellows).
The switching system can respond to the restraining force developed by a spring
element connected to the float or by an actuator of a force-balance servo
system. ![]() Float-type sensors with magnetic coupling (a) or mechanical link (b). L = level, 1 = tank, 2 = liquid, 3 = float, 4 = magnet, 5 = magnetic armature, 6 = contacts, 7 = bellows, 8 = lever. Heat-transfer level sensors are built from a heated (usually
self-heated) wire, thermistor, or thermocouple, whose heat transfer undergoes a
step change when the transition from gas to liquid takes place. This change
causes the change in the element's resistance or electromotive force. ![]() Heat-transfer level sensor. L = level, R = resistance, 1 = tank, 2 = liquid, 3 = resistive heated element. An inductive-level transducer finds its application in the measurement of the level of liquid metals and other electroconductive liquids. In one of the designs, a coil is wound around a tube containing the liquid. The inductance of this coil changes rapidly as the liquid moves and approaches the coil. In another design, the transducer is introduced by a transformer with a primary coil wound on one limb of a twin-limbed iron core. The other limb is enclosed by a tube containing the liquid and forming one turn of the secondary winding. The effective resistance of this turn is inversely proportional to the height of the liquid column in the tube. The change in the height can be sensed by measuring the power consumption at the primary coil. ![]() Variable-inductance level transducer (a), and transformer-type level transducer (b). L = level, Z = impedance, 1 = tank, 2 = liquid, 3 = coil, 4 = core.
Photoelectric level sensors operate in transmittance or
reflection modes. In the transmittance mode, a sensing system, including a light
beam source and a photodetector, responds to the interruption or the attenuation
of the light beam when the liquid breaks the beam path from the source to the
detector. In the reflection mode, an optical prism mounted inside a tank changes
the reflectance of the light when it is immersed in the liquid. The construction
of the transducer is arranged so that a light source and photodetector for
sensing the change in the light's intensity are mounted on the outside wall of
the tank. The light beam passes through and is reflected from the faces of the
prism. ![]() Transmittance-mode (a) and reflectance-mode (b) photoelectric level sensors. L = level, 1 = tank, 2 = liquid, 3 = light source, 4 = photodetector, 5 = prism. Photoelectric level sensors operate in transmittance or
reflection modes. In the transmittance mode, a sensing system, including a light
beam source and a photodetector, responds to the interruption or the attenuation
of the light beam when the liquid breaks the beam path from the source to the
detector. In the reflection mode, an optical prism mounted inside a tank changes
the reflectance of the light when it is immersed in the liquid. The construction
of the transducer is arranged so that a light source and photodetector for
sensing the change in the light's intensity are mounted on the outside wall of
the tank. The light beam passes through and is reflected from the faces of the
prism. ![]() Transmittance-mode (a) and reflectance-mode (b) photoelectric level sensors. L = level, 1 = tank, 2 = liquid, 3 = light source, 4 = photodetector, 5 = prism. A pressure-type level sensing system contains a pressure
transducer mounted at the bottom of a liquid-filled tank. The transducer
responds to the pressure developed by the weight of the liquid's column. This
pressure is directly proportional to the measured height.
Pressure-type level sensing system. L = level, 1 = tank, 2 = liquid, 3 = pressure transducer. Several sensing techniques are used in ultrasound-level sensors, including:
Ultrasound-level sensors, a, b, and c = level-sensing systems with one crystal at side (a), bottom (b), and two crystals at side (c) of tank; L = level, 1 = tank, 2 = liquid, 3 = piezoelectric crystal, 4 = pulse generator, 5 = pulse receiver. In a vibrating-element level sensor, the oscillations of a
member (paddle) are damped when it is immersed in the liquid. The attenuation of
oscillations indicates that the liquid has reached the measured level. The
oscillations are stimulated and sensed by electronic means. ![]() Vibrating-element level sensor. L = level, 1 = tank, 2 = liquid, 3 = vibrating paddle, 4 = excitation coil. A weighing sensing system for measuring level
determines the level with load cells placed underneath the bottom of the tank or
connected to the tank by a mechanical link. If the tank's weight and liquid's
density are known, the level is readily calculated using data obtained with the
cells.
Weighing sensing system for measuring level. L = level, 1 = tank, 2 = liquid, 3 = load cell. |
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